Overview
Silicone Medical Face Masks are designed with a focus on hygiene and safety during production. Manufactured using Liquid Silicone Rubber (LSR) molding, these masks are produced in an automated, contact-free environment, minimizing the risk of contamination. Silicone, known for its biocompatibility and ease of sterilization, is a perfect material for medical face masks as it can directly contact human skin without causing irritation. Its durability, flexibility, and ability to maintain a high standard of cleanliness make it an ideal choice for high-quality medical face masks.
Basic Information
Material:100%silicone
Color:Customized
Hardness: According to your requirement
Working temperature: -40c~230c
OEM :Available
Customization Services for Silicone Masks:
-Design Specifications: Tailor the mask design to meet specific requirements, including shape, size, and fit, based on detailed design drawings or digital files.
-Material Choices: Select from various grades of silicone, including medical-grade or food-grade options, to ensure compliance with safety standards and performance needs.
-Color Options: Customize the mask in a range of colors, including special Pantone shades, to align with branding or personal preferences.
-Surface Finish: Choose from different finishes, such as matte, glossy, or textured surfaces, to achieve the desired aesthetic and functional properties.
-Logo and Branding: Add custom logos or branding through techniques such as embossing, debossing, or screen printing to enhance brand visibility.
-Adjustability Features: Incorporate adjustable straps or fittings to ensure a personalized and comfortable fit for various users.
-Functional Additions: Integrate additional features such as filters or valves based on the intended use and application of the mask.
-Packaging Customization: Provide bespoke packaging solutions to suit retail or distribution needs, including branded boxes or protective cases.
-Compliance and Certification: Ensure the mask meets relevant industry standards and certifications, such as ISO or ASTM, for quality and safety assurance.
Advantages of Our Product
Reduce hospital-acquired conditions.
Increase patient compliance.
Fast and convenient for medical professionals to affix and remove.
Minimizes rash and skin irritations.
Creates a better seal between the mask and the face.
Reduces noisy air leaks.
Absorbs moisture.
Comfortable and soft on the patient’s skin.
Increases patient satisfaction.
Disposable. (Can be used up to 24 hours)
Each liner is individually packaged.
Manufacturing Process
- Material Preparation: Medical-grade Liquid Silicone Rubber (LSR) is prepared by mixing two components (A and B), which include the silicone base and curing agent. These are carefully measured to ensure optimal curing and material properties.
- Mold Design and Preparation: High-precision steel molds are designed and manufactured based on the mask’s specifications. The molds are then cleaned and prepped to ensure smooth production and minimize defects.
- Injection Molding: The mixed LSR material is injected into the pre-heated molds using advanced liquid injection molding (LIM) machines. The injection process is controlled for accuracy, ensuring the material fills the mold completely without voids or imperfections.
- Curing: Once injected, the LSR is cured inside the mold at a high temperature, allowing it to form into the desired shape. This process ensures the mask has the required flexibility, strength, and durability.
- Demolding: After curing, the molds are opened, and the LSR mask is carefully removed. Advanced techniques ensure that the masks are removed without causing any damage or deformities.
- Post-Processing: The masks undergo a trimming process to remove any excess material (flash) and are inspected for defects. Any necessary finishing, such as additional shaping or polishing, is carried out at this stage.
- Quality Inspection: Each mask is rigorously inspected for quality, including tests for flexibility, strength, and biocompatibility. Masks are checked to meet medical-grade standards, ensuring they are safe for use.
- Sterilization: If required, the masks are sterilized using medical-grade sterilization methods such as ethylene oxide (ETO) or gamma radiation, depending on the end-use requirements.
- Packaging: After final inspection, the masks are individually packed in PE bags or other sterile packaging to maintain cleanliness and safety. Custom packaging options are available based on client requirements.
- Shipping: The finished masks are packed in bulk using carton packaging for safe transport, ensuring they reach customers in perfect condition.
