Plastic Injection Mold Casting Mold For Shower Faucet Manufacturing

Overview:

We offer OEM and one-stop services for the Plastic Injection Mold Casting Mold for Shower Faucets. Our expertise allows us to provide customized mold solutions tailored to your specific needs, whether for bathroom fixtures, home appliances, or other applications. We work closely with clients to create high-precision molds that meet the unique requirements of each project. From design to production and delivery, we ensure the highest quality, reliability, and performance across various industries. Our custom mold solutions are ideal for a wide range of applications, delivering exceptional results with minimal lead times.

Characteristics:

The Advantages of Our Mold:

1. Exceptional Durability and Long Mold Life
2. High Precision and Clean Finish
3. Quick Maintenance and Easy Operation
4. Manufactured from Premium Steel Materials

Production Process:

1. Design and Prototyping

The first step is creating detailed mold designs using CAD software such as SOLIDWORKS or AutoCAD. Prototypes are then created to ensure the design meets functional and dimensional requirements.

2. Material Selection and Mold Base Preparation

High-quality mold materials, such as P20, NAK80, or S136, are selected based on the mold’s intended use. The mold base is then prepared to the required specifications, including standards such as HASCO or DME.

3. Mold Fabrication

Using advanced machining techniques like CNC, EDM, and wire cutting, the mold components are precisely fabricated. This includes forming the cavity, runner system, and gates.

4. Assembly and Testing

After fabrication, the mold components are assembled and undergo rigorous testing. This ensures proper alignment and functionality, with specific attention to the cold or hot runner system and gate configuration.

5. Injection Molding and Casting

The mold is loaded with the chosen raw material (ABS, PP, or other compatible plastics) and subjected to injection molding or gravity casting, depending on the design. The material is injected or poured into the mold to form the final shower faucet components.

6. Cooling and Ejection

The mold is allowed to cool, solidifying the plastic material. Once cooled, the parts are ejected from the mold, ready for further processing.

7. Finishing and Quality Control

After ejection, the parts may undergo secondary processes like trimming, polishing, or surface finishing. Rigorous quality control checks are performed to ensure the final product meets industry standards for durability, precision, and aesthetics.

8. Packaging and Delivery

The finished components are packaged carefully in wooden pallets or cartons, ensuring safe delivery to the client for assembly or use.

Surface Finishes:

1. Polished Finish– Smooth, reflective surface for high-quality, glossy appearance.
2. Matte Finish– Non-reflective, subtle texture for a professional, industrial look.
3. Textured Finish– Patterned surface for improved grip, durability, or aesthetics.
4. Sandblasted Finish– Slightly rough, frosted texture for enhanced durability and unique visual appeal.

Our Factory:

Our 4,500㎡ facility, with over 20 years of OEM experience, is outfitted with state-of-the-art machinery, including Roders, Makino, Sodick, and YCM. Utilizing cutting-edge tooling technology, we achieve micron-level precision in tool manufacturing. With advanced equipment such as ARBURG, Miltitech, and 2KM, we are capable of producing ultra-precision components as small as 0.02g and as thin as 0.1mm. Additionally, our ISO-certified Class 8 medical-grade cleanroom ensures a controlled environment for the production of high-quality medical device components.